机器人铜合金自动浇注系统

产品名称(Product name)：机器人自动浇铸系统  Robot automatic casting system

产品类别(Product category)：自动浇铸  Automatic casting

应用方向(Application direction)：主要用于水暖、五金、泵阀、消防、汽摩配件等的重力浇铸  

Mainly used for gravity casting of plumbing, hardware, pump valves, fire fighting, automobile and motorcycle accessories, etc.

产出品分析(Output product analysis)：生产医疗机械、厨具、汽车零配件、电气配件、水龙头、消防部件、泵阀、管件、机械配件等农机配件、炉具配件、机床部件、汽摩配件、五金配件等  

Production of agricultural machinery parts, stove parts, machine tool parts, automobile and motorcycle parts, hardware parts, etc.

工序组成(Process composition)：脚踏开关（第一次需要）→模具旋转→人工放置砂芯→脚踏开关→合模→等待机器人手右工位浇铸完成信号→浇铸机旋转→自动开模→人工取产品→脚踏开关→模具下降浸入冷却液  

Foot switch (needed for the first time)→mold rotation→manual placement of sand core→foot switch→mold closing→waiting for the signal of completion of casting at the right station of the robot hand→casting machine rotation→automatic mold opening→manually take product→foot switch →The mold is lowered and immersed in the coolant

选材用料(Material selection)：

1、整体机架采用QT450铸造件，不易变形，韧性好

1. The overall frame adopts QT450 castings, which are not easy to deform and have good toughness;

2、润滑部分要注入通用锂基脂滴点是193℃，工作锥入度是240的3＃通用锂基脂润滑油，它比2#更耐高温，用于载荷较重或立式电机轴承的润滑。抗磨液压油为68＃，新机三个月更换一次，以后每八个月更换一次

2.The lubricating part should be filled with general lithium grease with a dropping point of 193°C and a working penetration of 240. It is more resistant to high temperature than 2# and is used for the lubrication of heavier loads or vertical motor bearings. . The anti-wear hydraulic oil is 68#, which is replaced every three months for the new machine, and every eight months thereafter;

3、冷却池中的冷却液成分为石墨粉和水（约850L）

3、The composition of the coolant in the cooling pool is graphite powder and water (about 850L);

4、合模架经过高频淬火，镀铬处理，提高表面硬度，经久耐用

4、The clamping frame is high-frequency quenched and chrome-plated to improve the surface hardness and be durable;

5、电路由PLC控制，数据设定采用触摸显示屏，液压元件全部进口

5、The circuit is controlled by PLC, the data setting adopts a touch screen, and all hydraulic components are imported;

6、配置欧姆龙感应器，控制合模精度，故障率低

6、Equipped with Omron sensor to control the accuracy of mold clamping, with low failure rate;

7、采用伺服电机控制，可以通过plc来量化升降角度

7、Using servo motor control, the lifting angle can be quantified through PLC;

8、采用行星齿轮减速机，扭矩大，承受能力强

8、Adopt planetary gear reducer, with large torque and strong bearing capacity.

机能价值(Functional value)：

1、采用人机界面，状态实时显示，菜单输入，工艺参数调整范围广独立的控制系统，参数存储智能化，故障易查操作简单，维护成本低

1、Adopt man-machine interface, real-time status display, menu input, wide range of process parameter adjustment, independent control system, intelligent parameter storage, easy fault checking, simple operation, low maintenance cost;

2、采用上下合模，模具转动，使金属液体能均匀分布，避免出现冷隔、浇不足和气孔等缺陷

2、The upper and lower molds are clamped and the mold rotates to make the metal liquid evenly distributed, avoiding defects such as cold barriers, insufficient pouring, and pores;

3、冷却液为石墨粉与水的混合液体，石墨粉附着于砂芯上，容易脱模，且不溶于水，具有耐高温性能

3、The cooling liquid is a mixed liquid of graphite powder and water. The graphite powder adheres to the sand core, which is easy to demould, is insoluble in water, and has high temperature resistance;

4、通过预制砂芯，可以铸造带腔体的零部件，内腔表面光滑，能实现高难度铝铸件的铸造、加工；内部无瑕疵，广泛应用于对结构性能、气密性能、内外部等要求较高的汽车零部件、机械零部件等产品

4、Through prefabricated sand cores, parts with cavities can be cast. The surface of the cavity is smooth, which can realize the casting and processing of difficult aluminum castings. The interior is flawless, and it is widely used for structural performance, air tightness, internal and external requirements. High-end auto parts, mechanical parts and other products;

5、自带风箱，散除热量，节能环保，保障设备正常运转

5、Comes with a wind box to dissipate heat, save energy and protect the environment, and ensure the normal operation of the equipment;

6、倾斜角度范围为0°-90°

6、The tilt angle range is 0°-90°;

7、可靠性强、稳定性高、正常运行时间长

7、Strong reliability, high stability, and long uptime;

8、速度快，浇铸工艺决定了操作周期时间短

8、The speed is fast, and the casting process determines the short operating cycle time;

9、机械臂型号和品牌的选择更多样

9、More choices of robot arm models and brands;

10、合模缓冲装置，保护砂芯和模具

10、Clamping buffer device protects the sand core and mold.

创意设计(Creative design)：

1、机器人代替人工浇铸，安全可靠

1、Robots replace manual casting, which is safe and reliable;

2、机械手臂定量浇铸金属液体，精度高，不易浪费，金属液损耗少，提高经济效益

2、The mechanical arm casts liquid metal quantitatively, with high precision, not easy to waste, less metal liquid loss, and improved economic benefits;

3、固定左工位进行人工操作，操作便捷，符合人体工学设计

3、Fixed left station for manual operation, convenient operation and ergonomic design;

4、创新双工位浇铸技术，优化加工工序，提升生产效率

4、Innovate dual-station casting technology, optimize processing procedures, and improve production efficiency.

信誉价值(Reputation value)：

1、国内自主技术产权，产品使用稳定有保障

1、Domestic independent technical property rights, product use is stable and guaranteed;

2、全球服务网络，客户服务快捷便利

2、Global service network, fast and convenient customer service;

3、支持个性化定制，提升客户体验感

3、Support personalized customization to enhance customer experience;

4、二十余年的品牌积淀，企业情感认同高

4、More than 20 years of brand accumulation, high corporate emotional recognition;

5、专家型技术人员全程服务，产品设计合理有效

5、Expert technicians provide full service, and the product design is reasonable and effective.